RV Projects

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These are some of the projects that I have done that I am tired of trying to explain over the internet without having pictures available.
  UltraFab Jack Repair Page  I have found a good way to repair UltraFab levelers that pull the motor mount studs out of the base of the jack. Click on the link to the left and I'll take you through the process. 
   

solar-2_small.jpg (200x149 -- 6846 bytes)

  These are 2 of my 4 Siemens SR-100 solar panels. I built the mount by hand from 3 inch aluminum angle 1/8th inch thick and stainless self locking hardware. The extra holes you see in the bracket aren't errors, they are carefully calculated to allow me to tilt the panels to the angle required for best power throughout the year and from Mexico to Canada. I got all the bits and pieces from Backwoods Solar near Sandpoint Idaho. 
  solar-3_small.jpg (200x149 -- 4499 bytes)   Looking under the panel at the bracket. The panels can tilt to either side since they mount only at the four corners. Remove 2 bolts, tilt up and add braces (under the bolts on the other side for storage) and 2 more bolts for the bottom of the braces and you are finished. Rounding the corner of the bracket that mounts to the panel allows them to tilt.  
  solar-1_small.jpg (200x149 -- 4829 bytes)   The view from outside looks fairly clean. I spaced the brackets apart with a couple of washers between the roof bracket and the panel bracket so they would pivot smoothly. Wire brushing the aluminum makes for really snazzy looking brackets (someday when I get industrious.) It also takes several hours. Keeping the panels above the roof allows cooling air to flow under them, cooler panels make more power.  
  solar_system_small.jpg (191x143 -- 4104 bytes)   My solar equipment is mounted in the basement, the silver unit on the left behind the pipes is a ProSine 3000 watt sine wave inverter. It is wired to the gray box in the bottom center with 4-0 wire. That box contains a 250 amp DC rated breaker, the shunt and terminals to split the 4-0 wire to two pairs of 2-0 wire that connect to the batteries. The gray box on the right contains combiner strips for the 4 panels 10 gauge wires to the 2 gauge wire that runs to the solar controller. The solar controller is an RV Power Products Solar Boost 50, it provides 20 to 30 percent more power to our batteries than a conventional controller. The silver box at the bottom right is an Intelli-Power 45 amp converter with their Charge Wizard control unit. We use it when charging from our 1000 Watt (840 real watts) Honda backup generator or when using poor quality power. It will keep the batteries up while the inverter provides good quality AC for the rig. The only thing it won't power is the air conditioner.  
  solar-breakers_small.jpg (133x228 -- 10581 bytes)   On this picture you can see a thermostatically controlled fan at the top, it is used to cool the inverter as we did not have the clearance needed to insure the inverter would convection cool and the internal fans would sometimes cycle on. Below the fan is the low voltage breaker box which is configured to disconnect the trailer from the solar system for equalization and maintenance.

I used to have a Trace C-40 charge controller that we replaced with the RV Power Products Solar Boost 50 shown above. The Trace generated so much radio frequency noise that we can't listen to AM radio and it caused problems with other DC devices in the trailer.
 
  PDF Schematic of the system  I copied the schematic of the system to a pdf file so you can see how I hooked it up. I really wanted two functions:

To be able to equalize without putting 15 plus volts to the trailer electronics and yet having 12 volt power available to run the fridge and lights.

To be able to run the rig off the inverter when AC power was of poor quality and let the converter (90 to 135 VAC) turn the bad AC into good DC to keep the batteries up.
 
  Onan_1_small.jpg (200x80 -- 3982 bytes)   I got in an discussion on the internet a while back about what happens to a generator when you put a load on it and how that effects battery charging and microwave cooking. 
  Onan_2_small.jpg (200x71 -- 3763 bytes)   If you look at these two photos you can see that the waveform and peak voltage change for the worse as load increases. Since battery chargers (analog ones anyway) and microwave ovens depend upon peak voltage they can tell if your generator is struggling to provide clean power!  
  heater-off_small.jpg (200x267 -- 10593 bytes)   I added a Vanguard ceramic brick propane heater to the rig. This heater has kept the rig cozy in 15 degree temperatures (we moved south quickly) with no problem. We have a CO (Carbon Monoxide) detector and with this unit on full blast and all vents and windows closed (not a good idea for normal use) the detector never moved off zero. I also tested the detector and it is working properly. Try www.desatech.com for more information on many types of vent free heaters. 
  heater-on_small.jpg (200x267 -- 7807 bytes)   This is the heater with the bricks hot. You will build up moisture if you keep everything closed and at some point you will get condensation. Usually at the coldest location in your trailer, either the windows or inside the cabinets. Keeping the humidity below 50% seems to be adequate to keep moisture from condensing anywhere except the windows. The radiant heat from the bricks warms you up, the blue flame style heaters warm the air which rises to the roof and in a 5th wheel heads for the bedroom leaving the living area cold.  


 

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